Roll Forming Process

Roll Forming Process

Roll forming is a continuous and precise manufacturing process that transforms sheet metal into engineered shapes. This technique utilizes a series of mated rolls, each making incremental adjustments to the material's form. The cumulative effect of these small changes results in complex profiles tailored to specific requirements. This method is highly efficient for producing long lengths of consistently shaped parts.

Materials Used:

  • Mild Steel: The most used material for roll forming due to its versatility and cost-effectiveness.

  • Ductile Iron: Can also be used depending on the application requirements.

  • Material Forms: Available in both galvanized and black raw materials to meet different environmental and functional needs.

Product Offerings:

Beams:

  • Types: W6 and W8 series beams.

  • Features: Capable of solar beam cutting, punching, and high-quality welding and hot-dip galvanizing (HDG).

  • Materials: ASTM A572 Grade 50 or ASTM A992 Grade 50, 60, and 80 KSI Yield Strength (YS).

Structural Shapes:

  • Types: I- sections, angles, and C-channels.

  • Standards: Manufactured to meet Indian, Japanese  and US standards.

  • Features: Includes high-quality welding and HDG to ensure long-lasting performance.

Tubes:

  • Profiles: Available in rectangular, square, round, and custom shapes.

  • Applications: Suitable for structural purposes, automotive components, and OEM requirements.

  • Materials: Pre-galvanized material for torque tubes and structural tubes; Tube material conforms to ASTM A653, covering various material grades.

  • Features: High-quality welding and HDG for enhanced durability.

At Aerium Tech USA Inc., we are committed to delivering structural components with precision and excellence. Our roll forming and structural fabrication services are designed to meet the highest standards, ensuring that every part we produce fulfills your specific requirements and performs reliably in its intended application.